The Swarm

December 16, 2007

The Daft Punk Girls: How the helmets were made

David Prince

UPDATE: Daft Punk recording new music in Paris studio…

Back in October, we decided to seek out fellow Daft Punk obsessives by running the Daily Swarm’s first and only Daft Punk Halloween Costume Contest. We saw how many people were googling “how to make a daft punk helmet’ and figured we’d find some creative ways of making replicas of the impossible-to-get-even-for-$65,000 originals. Sure enough, the Daily Swarm received more than 30 entries from all over the country and the world, and the collective creative energies were pretty amazing. Check them all out here.

But as we pointed out on October 31, the contest was over before it even began: as soon as he pictures started trickling in from Vegoose of the “Daft Punk girls” and their near-picture perfect recreations of Daft Punk’s Discovery-era helmets we knew who was going to win. Sure enough, a day later an email arrived from Wisconsin from Caitlin Kliesmet and Margaret Kim, two of the biggest Daft Punk fans we’ve encountered who had decided months before to to put their engineering and design skills to the ultimate test. Now, as the girls are about to extend their 15 minutes of fame with an appearance in SPIN mag’s Daft Punk “Entertainers of the Year” feature, we sat down with Caitlin and Margaret to find out exactly how the masks were made.

TDS: What was the game plan? How did you start?
Caitlin: Well, initially we planned to modify helmets and we spent forever trying to find costume helmets, bike helmets, skateboard helmets, anything that would work and we largely struck out. So we went another direction based on my dad’s costume building experience and some recommendations from a guy that does pro model building.
Margaret: I kept suggesting motorcycle helmets, but they are too expensive
Caitlin: We ended up using home insulating foam – those big pink sheets that you can get at the hardware store.

TDS: How did you shape them?
Caitlin: We cut them up and glued up blocks about 1 cubic foot then we carved out the basic shapes with an orbital sander/dremel/other sanding tools.
Margaret: We drew up plans from pictures, Electroma, everything we could get our hands on.
Caitlin: All the external pieces are a mish mash of whatever parts looked right. The “ears” on the silver helmet are just casters glued to the bottoms of jars.

TDS: What about the electronics?
Caitlin: The electronics are all home-built circuit boards. My dad and I built all the circuits from scratch.
Margaret: They both light up with varying speeds.
Caitlin: We were intending to have multiple options for the lighting patterns, but we didn’t have enough time.

TDS: Any words flash besides “human”?
Caitlin: No, it’s a “hard-coded” item, we didn’t have time to build a full scrolling LED panel so we just mounted up the word “human.” If we do another version, it would definitely have programmable options.

TDS: How did you affix the circuitry to the helmet?
Cailtin: On the silver one it’s just mounted into the visor, the LEDs are mounted to a piece of plastic and the piece of plastic is stuck into the visor.
Margaret: With the gold one, there are LEDs mounted behind stage gels.
Caitlin: Yeah, the gold one we actually cut out pockets in the foam base and mounted the LEDs to plastic and then mounted the plastic to the helmet.

TDS: What’s in the backpacks?
Margaret: Batteries and the circuit boards. 16 AA batteries each.
Caitlin: The backpacks also have the potentiometer knob to vary the speeds of the lights. The three knobs on the back of the backpacks – one actually works.

TDS: Can you see out of them?
Margaret: When the silver one is lit, I can’t see. During the day, when it’s not lit, i can kinda see where I’m going.
Caitlin: almost impossible. there is a small slit in the front of mine.

TDS: Is it hot in there?
Caitlin: Pretty warm, as much as you would imagine for your whole head being in a helmet. It gets stuffy really fast.
Margaret: It’s kinda hard to breathe in mine and foam gets all up in my nose.

TDS: How long do the whole process take?
Caitlin: 2 months or so and several hundred man hours.

TDS: What about the gloves?
Caitlin: The gloves are as close as you can get to a perfect recreation made of PVC instead of metal.
Margaret: We had to dremmel and sand PVC for hours and hours.
Caitlin: You would need vacuformed plastic or shaped metal to get them exactly the same.

TDS: What kind of response did you get at Vegoose? Did you wear them anywhere else?
Caitlin: Talk about 15 minutes of fame….people wouldn’t leave us alone.
Margaret: On Halloween, we entered a costume contest at a bar in Milwaukee… maybe 5 people knew who we were, including the DJ.
Caitlin: We got a lot of “are you Robocop?” Someone thought we were the Terminator. But pretty much everyone said that it was the coolest costume they had seen even if they didn’t know who we were. People that knew who we were were largely speechless or started laughing uncontrollably and going “omgomgomgomgomgomgomg.”

(Caitlin and Margaret can be found at humanrobotgirls*at*hotmail*dot*com.)

As promised, Caitlin and Margaret will soon be getting the grand prize: deluxe editions of Daft Punk’s Alive 2007 CD set, plus mint copies of the rare rave flyer from Daft Punk’s first ever U.S. gig (interestingly enough, the set occurred not far from where Margaret and Caitlin grew up, though they were way too young at the time to be raving in the cornfields). We also picked a second place pair of robots who will be getting a prize package from the Daily Swarm: Hayes Johnson and Stephen Fitzgerald. While we were leaning towards Ghostly International’s Sam Valenti and Missy Livingston’s Electroma-inspired bride and groom get-up, the video below tipped the scales. Flattery will get you everywhere.


Post a comment

Previous comments include

#1 Daft Punk is the New Zeppelin says:

Thank God for the human robot girls!

#2 Sorayama Mama says:

i think those girls gave me a new fetish to ponder.....

#3 Hayes says:

Yay second place! Thank you!

#4 chicacometa says:

i also did a daft punk costume this year, it was a success at parties, of course not even compared to these ones. also it was just me, i did the golden robot, nobody else would go through all the trouble and time to make their own helmet. i send a big congratulation to these girls, keep the creativity and ingenious going on!!!

#5 Daft Android says:

Awesome Helmets!

I'm bummed I missed seeing you at Vegoose!

#6 Sleeper says:

in the future, will men be able to alleviate their sexual frustrations through the use of cybernetic hookers?

#7 Krayte says:

I want the "Homework" jackets or the patches, always have :(, don't know were to start.

#8 Hans Ramoray says:

The Daft Girls arent near as good as the ones below.

#9 RandomxGirl says:

I think I have a new idea for this year's Halloween costume.... :]

Great job! I loved this and was speechless when it saw arrive at my mailbox (love SPIN).

#10 Daft Punk says:

Wow how did you think on making the helmets?Congratulations.

#11 mary bobjim says:

make a vid how to make them i hate reading. ps.makeing a vid is so much easyer...OK.

#12 Dino G. says:

WOO! Vegoose was amazing.

Daft Club!

#13 Meghan says:

What did the rave flyers from Daft Punk’s first ever U.S. gig look like?

#14 Alec says:

how can you see thru the text?

#15 rj says:

im hhhhhhhhhoooooooooooootttttttttttttt

#16 daft punk says:

WOoow nice...

#17 rj says:

please give me a helmet

#18 rj says:

does anyone know how to get daft punk helmets please somebody tell me :(

#19 thomas bangalter says:

thank you for coming to me and guys concerts and i am the real thomas bangalter any one want to talk

#20 my neezy says:

the guys at bottom put the chicks to shit

#21 bolses says:

how were the last 2 made?

#22 pieman says:

daft punk if you get this YOU ARE AWSOME im 11 years old and i want to make a tecnologic band like you, i love the songs stronger, around the world and one more time peace out and rock on you legends

#23 band members of "S.W.C.T.O.A.B.N" says:

now im not as smart as you guys with the whole electronic thing but me and my guys are trying to go to this convention as Daft Punk and we cant seem to aford the huge amount of the real one could you give me step by step instcutions! or i could pay you for them! which ever, please i need your help! thanks!

#24 Lordmonkey says:

This has inspired me to start work on a fully functional version of the Gold Helmet - already spent roughly £100 on parts. Wish me luck! ^-^

#25 corey says:

hey how did u make those

#26 Chris says:

I saw them at one of the Daft Punk shows, the helmets are really tight.

#27 Drake1416 says:

"Human" on the helmet reminded me of that song.......

MMMmmMMM We Are Human MMMmmMMM After All MMMmmMMMMMMM Much in common MMMmmMMM After All.

Sweet costumes! I want one badly now!

#28 joe says:

I will buy those from you. how much?


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